HYBRID Rocketry

HYBRID ROCKET REQUIREMENTS

85 % - 88 % solid ; 12% - 15 % binder

Oxidizer/Fuel Requirements:

  • Specific Impulse > 350 sec.

  • Preferably Hypergolic

  • k~ 1.25

  • Combustion Chamber pressure <2500 p.s.i

  • Combustion Chamber temperature <=5300 degrees Rankine

Oxidizer Possbilities:

  • Liquid Oxygen (LO2)

  • Oxygen Diflouride (OF2)

  • Ozone (O3)

  • Nitrous Oxide

Fuel Possibilities:

  • Flourine (F2)

  • Sugar (C3H6O3)

  • Potassium Nitrate (KNO3)

  • Potassium Perchlorate

  • Asphalt

  • Ammonium Perchlorate

  • Aluminum

Binders:

  • Polybutadiene

  • Polyurethane

  • Buckminsterfullerines

Questions:

  1. What mechanical properties do these binders add (or detract from) to the propellant.

  2. Through what temperature range is the relative datum accurate for each specific propellant.

  3. What are the processing requirements required for each propellant ?

Tentatively Out:

Reccommended:

Organic Adhesives:

  • Elastomers

  • Thermosetting Plastics

  • Fibrous Polymers

Equations:

  • M = mass of gas in chamber

  • P1 = Chamber Pressure

  • P2 = nozzle exit pressure

  • At = nozzle throat area

  • A2 = nozzle exit area

  • Ve = nozzle exhaust velocity

  • Pa = local atmospheric pressure

  • Thrust = dM * Ve - (Pa-P2) * A2 dt


Have you guys and Gals seen the NERO Hybrid Rocket ? These photographs should be self explanitory, but if you have any questions, e-mail me (Webslave) or

GO TO the NERO HOMEPAGE !

(These photos and information are excerpts from the NERO-Eindhoven Homepage - be sure to check them out!)

The E-36 Rocket

Slide Show

The E-36 is a rocket which is powered by the "L" class HY-4000 engine. This is a hybrid rocket motor with a total impulse of 3800 Ns (4000 Ns was intended). The engine is developed by NERO-Eindhoven, and the rocket is constructed around a commercialy available aluminum tubing, combined, they weigh about 14 kg (~31 lbs) at lift-off. The rocket is equiped with a dual stage parachute system. The drogue chute is released at apogee. At an altitude of approximately 500 meters, the main parachute is released. The rocket was originally designed to achieve an altitude of 3000 meters, which is about the maximum allowable launching altitude in The Netherlands. The E-36 rocket was succesfully launched September 20, 1996.

HY-4000 Hybrid Rocket Motor

The HY-4000 rocket motor was especially designed for the E-36 rocket. Trajectory calculations showed that a rocket motor with a total impulse of about 4000 Ns would be necessarry to launch the rocket to the planned 3 km.

The HY-4000 uses Nitrous Oxide (N2O) as the oxidizer and hydroxyl terminated polybutadiene (HTPB) as the fuel. A launch acceleration of about 7-10 G's is desirable for a stable flight, so the engine has to deliver a thrust of 1100-1400 N at ignition. With a total impulse of 4000 Ns, this means a burning time of 3 seconds. As the regression rates of hybrid fuels are low, a multi ported grain with six ports was designed and built. Note Spheroid shape with concentric expansion, to allow for the low regression rate.

Computer simulation of the regression of the multiported grain.

The fuel grain is vacuum cast in a phenolic paper liner, shown in the above figure as the tube around the propellant. The liner is not completely filled during casting to create a post combustion chamber.

The combustion temperatures of nitrous oxide based rocket propellants are high, so the stainless steel nozzle is fitted with a graphite insert. This insert has to be replaced after two or three tests.

As the liquid nitrous oxide is injected during flight, the HY-4000 is tested in a vertical test bench. The small test bench used for the E-39 rocket was modified for this purpose.

During the first static test the power of the engine was underestimated, and the blast deflector broke app. 0.5 seconds after ignition.

These engineers/scientists are using rather novel technology -

  1. A hybrid engine that uses N2O/HTPB

  2. A stainless steel nozzle with a GRAPHITE INSERT

  3. A computer designed Fuel Grain that accomodates the low regression rates inherent in a hybrid system

  4. A two-stage parachute recovery system

  5. Specific Impulse (Isp) of 1100 - 1400 N

  6. Total Impulse (Itot) of 3800 N/s

  7. Maximum altitude of 3000 meters/9775 feet